COIL CONSOLIDATION PRESS

Hot coil presses used to consolidate coil insulation in the Resin Rich process.

Advantages

Modular design that allows the press to be customized to meet the specific length required by the customer.
Possibility to create and store a pressing program for each coil reference, allowing different pressure and temperature increase steps to be performed automatically while controlling the process and its duration.
Possibility to create coil “jogging/massage” cycles.
Possibility to get feedback concerning the quality of the polymerization cycle performed, through real-time graphs of temperature and force.
Possibility to have rapid coil cooling by chilled air/water circuit.
Fully automatic working cycle.
Ergonomics and operator safety always guaranteed.
Full compliance with industry 4.0 requirements.

Technical Features:

Modular design that allows these presses to be easily customized, to meet the specific length required by the customer (from 1 up to 10 meters).
Pressing box equipped with a horizontal hydraulic cylinder and a vertical hydraulic cylinder.
Heaters must be placed in the press box to allow the coil insulation to reach the polymerization temperature of 180°C
The heating plates can have different lengths (from 0.25 m to 2.25 m) and are electrically powered.
Cooling of the heaters can be done with air or water + air. In this case, a closed circuit with distilled treated water, a storage tank and a cooling unit is required. Rimac can also provide this cooling circuit as an option.
The consolidation/polymerization process can be divided into several steps to control temperature increase, polymerization duration and cooling.
Possibility to display, in real time, temperature and force graphs to obtain feedback on the quality of the polymerization cycle performed.
Integrated Remote Assistance module: Rimac technicians can remotely connect to the machine and start a real-time remote assistance session. By accessing to the control panel and to the PLC and then checking the operation of the machine, our technician can intervene directly and solve the problem or provide timely guidance. The module can be connected via Ethernet connection, Wi-Fi or GSM card.

CONTACT US

Via Doberdò 39 – 21046 Malnate (VA) – Italy | Ph: +39 0332 429963 | Fax: +39 0332 424639 | Email: info@rimacmachines.com